Difference Between Coir Mattress and Foam Mattress

Foam has been the backbone of many industries in the market. Foams are used in large quantities in sectors like cosmetics, medical, construction, and even for cleaning purposes. With its promising properties such as high comfort, durability, and heat resistance, the foam has grown stronger over the last few years. The excellent cushioning nature of foams makes them the best contender for making foam mattresses, furniture, and cushions. In addition, they help support the spine and can aid people with back problems.

Nowadays, foams are also used in many construction projects due to their insulating nature. In addition, they are used to protect the house from potential electric leaks. Due to their rigid structure, forms are also used for insulating airplane walls from air leaks. Foams are easier to cut and reshape with the help of foam cutting machines, making them useful in every shape and size. For instance, small segments of foams are used for making kitchen sponges, while large and tough variants of foams are used for packaging heavy, sensitive items. But let’s try to understand the machines used to manufacture foams.

Foam Manufacturing Plants & Machines

Manufacturing foam can be a tricky task. The process can be complex even with the right amount of raw materials and chemicals. That is why foam is manufactured in foam manufacturing plants using industrial foaming machines. Foam manufacturing plants are usually situated outside the city, where there is a spacious environment for foam production.

Foam production requires many raw materials, alongside limiting agents and some catalysts, to control the process. It is done in a supervised environment using professional foaming machines. These foaming machines are carefully built to ensure the top foam production with excellent efficiency and accuracy. There are mainly two types of foaming machines for foam production.

Batch Foaming Machines

As the name suggests, batch foaming machines are used to produce foams in segments. They divide the foaming process into steps involving packaging, delivering and costing. Batch foaming machines are effective for quick production. They use minimal space and are easier to start up. Batch foaming machines provide cost-efficient production with high durability. They are generally of two types: Automatic batch foaming and semi-automatic foaming machines.

Continuous Foaming Machines

Continuous foaming machines, on the other hand, are used to manufacture foam in a continuous manner. The entire process is done in one go with high precision and accuracy. In addition to that, they possess a central control system monitoring the whole process and ensuring maximum efficiency. A continuous foaming machine’s maximum output is about 320 kg per minute. Therefore, continuous foaming machines are ideal for producing foam in large quantities used in packaging and mattresses.

What is the Difference Between Coir Mattress and Foam Mattress?

Now that we know which machines are responsible for producing foams for mattresses, let’s try to understand the difference between a coir mattress and a foam mattress. Listed below is the detailed analysis of the coir mattress and foam mattress.

Coir Mattress

Coir is a special kind of mattress fiber used for crafting coir mattresses. A coir mattress is generally made up of coir fibers or coconut fibers. Coir is a very commonly found material and is extracted for further processing.  These fibers are extracted from the outermost layer of the coconut. After they undergo the refining process, they are stacked uniformly with some latex solution.

Features of Coir Mattress

o   Good Ventilation: Coir mattresses can be beneficial for providing good ventilation, usually in highly humid and hot conditions, like in the subcontinent. It is known for absorbing your body’s sweat and moisture from the air, providing a cooling effect.

o   Anti-dust: Coir mattresses possess anti-dust properties, preventing the user from dust infections. And if the dust does settle, it can be easily swept away, and it does not get inside the mattress.

o   Fire-resistant: The ability to resist fire and extreme heat can come in handy to avoid mishaps while sleeping. Also, the coir mattress is antibacterial in nature, protecting you from any kind of bacterial disease.

Foam Mattress

The foam mattress is one of the most common and popular choices in the market. There is always a foam mattress for everyone, with a variety of ranges to choose from. A foam mattress has a soft layered structure, personalized for your comfort. In addition, the foam mattress is highly durable and is budget-friendly.

Features of Foam Mattress:

o   Highly Durable: Foam mattresses have a viscoelastic structure, making them highly durable and have a long life. They are multi-layered from the inside, with different functions for different layers. The uppermost layer provides comfort to the body, while the inner layer provides rigidity to the mattress. The deformities occurring because of the body weight are temporary, just to comfort the spine.

o   Spine-friendly: There are many health benefits of using foam mattresses. It is extremely spine friendly, providing all the assistance to the spine while sleeping. Even if you change sides at night, foam mattresses distribute your body weight all over the bed equally.

o   Recommended by Doctors: Soft foam mattresses are also recommended by doctors for patients having lower back problems. They ease the stress on the back, providing the required cushioning. Special types of foam mattresses also help relieve several pressure points in the body. They also ensure healthy blood circulation while sleeping.

Coir Mattress V/S Foam Mattress

After thoroughly analyzing the features of coir and foam mattress, one can say that foam mattresses have the edge over coir mattresses. On the other hand, coir mattresses are not so durable in nature, and it will be expensive to purchase a new coir mattress every time.

Also, foam mattresses are more comfortable than coir mattresses. They provide many health benefits which are not available in coir mattresses. Coir mattresses can deteriorate after a while and cause backaches, while foam mattresses have longer lives and soft nature.

Special Kinds Of Foam Mattress:

There are mainly 3 special types of foam mattresses used widely in the market. They possess different properties, making them highly preferable to any other mattress.

Polyurethane Foam Mattress

Also referred to as PU foam, polyurethane foam is a special kind of foam mattress and one of the most reliable foam types. They have high density and excellent resilient properties. Polyurethane foam mattresses are firm and comfortable yet lightweight in nature.

Latex Foam Mattress

The latex foam mattress is well known for its eco-friendly behavior. The manufacturing of latex foam mattresses is environmentally friendly. Natural latex extracted from rubber trees is used to manufacture latex foam mattresses. They are highly durable and are thin layered.

Memory Foam Mattress

The memory foam mattress is thicker than the polyurethane mattress. They are called memory foam mattresses because they usually remember the shape of your body pressure and return to its standard form once the pressure is released. They are one of the most comfortable foam mattresses in the market.

Final Words

Choosing the suitable material for your mattress is a crucial decision. Before making your decision, you must ensure the pros and cons of all the available materials. However, foam mattresses have been the prime choice of the public over the last few years. With its excellent cushioning and durable nature, foam mattress also provides various health benefits.

Therefore, choosing a foam mattress for your bedroom will be wise. Santech Industries provide the best foam manufacturing and foam cutting machine solutions in the industry. With the experience of over 22 years in the industry, Santech ensures high performance with customer satisfaction!

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